Assembly Services

The Highest Quality Electro Mechanical Products for Your Applications

boxbuild

Electro Wire’s services include prototype, specialized low volume, quick-turn, high volume and end-of-life phases of production.

Our world-class facilities, automated equipment and lean manufacturing process reduce labor content and minimize waste resulting in significant cost savings for standard/custom cable assemblies, box builds or other electromechanical builds.

Electro Wire’s fully integrated ERP system, inventory management methods and supplier relationships enable us to deliver the flexibility and quality you demand.

Our capabilities include:

  • working_manufacturingAutomated shrink tube cut and marking capabilities
  • Battery cable assembly
  • Box builds – Software Installation, Final Assembly and Test
  • CAD support
  • Coaxial cable
  • Custom cable assembly – Power Sets/Cords
  • Discrete harnessing
  • Electronic Data Interchange System (EDI) order system
  • Engineering design services/pre-production support
  • Epoxy encapsulation and conformal coating
  • Mechanical and electro-mechanical assembly
  • Multi-conductor cable
  • Rail and Transit Inter-Car Cables
  • RF Assemblies

Total Quality Performance

Total quality performance means understanding your needs and meeting these requirements error free, on time every time. Electro Wire invests in a continual improvement process, providing ongoing employee education and training, assessing and enhancing operational efficiencies, and upgrading equipment to ensure it is world-class.

  • 100% Test and Inspection of all Product Prior to Shipping
  • In-Process Inspection Performed by Trained Operators and Quality Personnel
  • Hi-Pot to 2500 VDC
  • RF/VSWR Testing

Certifications

Electro Wire’s extensive certifications illustrate our commitment to high standards and quality, and our focus on advancing the latest technologies.

  • ISO-9001:2008
  • UL / CSA approved facility
    • Power Sets / Cords
    • Mechanical Assemblies
    • Box Builds
    • Software Test
  • Manufactured per IPC/WHMA-A-620
  • Soldering per IPC/J-STD-001 and IPC-A-610
  • IPC/WHMA-A-620
  • Soldering
  • J-STD-001 and IPC-A-610
  • Calibration
  • MIL-STD-45662
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